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PROBIUS ULTIMATE - Complete Pipe Measuring and Inspection System

HomeNon-contact measurement systemsPROBIUS ULTIMATE - Complete Pipe Measuring and Inspection System
PROBIUS ULTIMATE - Complete Pipe Measuring and Inspection System
Прибор для видеоконтроля и лазерного измерения внутреннего диаметра и профиля внутренней поверхности труб Прибор для видеоконтроля и лазерного измерения внутреннего диаметра и профиля внутренней поверхности труб
Прибор для видеоконтроля и лазерного измерения внутреннего диаметра и профиля внутренней поверхности труб
Прибор для видеоконтроля и лазерного измерения внутреннего диаметра и профиля внутренней поверхности труб

Complete Pipe Measuring and Inspection System

The system measures different parameters of smooth and profiled pipes:

  • inner diameter;
  • ovality;
  • out-of-roundness;
  • non-straightness (warpage);
  • profile height/width;

The system is able to measure pipes with inner diameters from 55mm to 300mm. Pipe length is up to 100 m.   

Custom-made solutions are available.  

SPECIFICATION

DTC-PIOS 120 55 200
Internal diameter ,mm
from 100 to 150
from 55 to 100
from 150 to 300  
length, m
up to 100
up to 100 up to 100
Video inspection
2 cameras: front & side 1 fron camera
2 cameras: front & side
View angle 180 degrees with distortion compensation
180 degrees with distortion compensation 180 degrees with distortion compensation
Scanning principle
Rotating laser, permanent scanning
Rotating laser, permanent scanning Rotating 2D scanner, permanent scanning
Probe movement
by rod/self-moving by rod/self-moving by rod/self-moving
Data transfer
wireless wireless wireless
Battery Lifetime
more than 8 hours
more than 8 hours more than 8 hours

PARAMETER ACCURACY
Non-straightness (warpage) ±0.005mm
Diameter/ovality
±0.01mm
Probe positioning ±1mm
Profile height/width ±0.015mm
Profile angle ±0.01˚ on 1 m length

Design
The system contains:

  • Adjustable laser source;
  • Self-moving wireless probe;
  • Target for laser beam adjustment;
  • Software;
  • Connection cables;
  • Battery charger;
  • Calibration block;
  • Manual.

OPERATION
In order to prepare for the measurement, the laser source is to be placed at the end of the pipe. The target for laser beam adjustment is to be placed at the other end of the pipe. The user should aim the laser beam in the center of the target using special adjustment screws and then remove the target. 

The probe is to be inserted into the pipe. All the rest processes are handled automatically after pushing “Start” button. Status of measurement is displayed on the laptop screen. The final report can be printed or stored in a database or on a memory card.

The probe provides to carry out measurements over the entire surface of the pipe excluding the areas (at the beginning and at the end) which do not exceed 60. Using special pipe extender allows measuring all the surface of the pipe. 

The probe moves along the pipe automatically. The probe motion control and data transaction are wireless. 

Replacement of centering rollers and moving module allows controlling wide range of pipes with inner diameters from 57mm to 120mm (from 120mm to 154 mm) using only one system.

The module which is located on the front of the probe can be easily replaced and provides either video inspection (Video Channel) or non-straightness measuring (Non-Straightness (warpage) Channel);

The Video Channel houses a 5 Mpix camera with fish-eye lens and 3 channel LED lighting system especially designed for hi-res video inspection of pipe interiors. 

The laser distance gauge measures the distance from the probe to the pipes end to bind measured results to the probe position.

Periodic calibration of this instrument is required for which it is necessary to use a special block (included), imitating non-straightness and having two to five graduation rings for diameter (ovality) channel calibration.

Operation speed: 2 m per minute.
Total weight of the system: 10 kg.
Weight of the probe: 1.5 kg.

In this photo are shown:
  • DTC-PIOS-120-LONG probe;
  • Storage prism;
  • Calibr;
  • Module of data transfer and battery maintance;
  • Replaceable track slide guides;
  • Cable;
  • Option: extra battery

2015 year product  - DTC-PIOS-55-WIFI
The probe for pipes with an internal diameter from 55 mm provides 3D scanning/measuring, non-straightness (warpage) measuring, video inspection. The probe also contains the inclinometer and the accelerometer.

Solutions for pipes with internal diameter down to 25 mm are available as well.
The probe for pipes with an internal diameter from 100 mm (long version) provides a measurement of pipe edges. The probe has an elongate base, an extra battery and a reinforced motion module.

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PROBIUS UNO system measures different parameters of smooth...

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